How Smart Factories could Transform Auto Manufacturing

Published Categorized as Business Stories
Smart Factories for auto manufacturing
Smart Factories for auto manufacturing

According to a 2020 report on smart factories in auto manufacturing, 30% of automotive factories are presently smart. Smart factories transform auto manufacturing to improve its growth. The automotive industry aims for 44% of its factories to be smart till 2025.

Predictive analytics, internet of things (IoT) sensors, and robotics all work together. This will bring information (IT) and operational technology (OT) together. In auto manufacturing three digital technologies enable these facilities: connectivity, intelligent automation, and cloud scale data analytics.  

Here are a few points to discuss that how smart factories are transforming and continuing to improve auto manufacturing.

Manufacturers to meet changes

Vehicle trends regularly change. And smart factory analytics can help auto manufacturers adjust to larger shifts. The agility of a smart factory enables manufacturers adapt shifting trends faster. This helps in minimizing disruptions while maximizing profits.

Automakers can take consumers trends into account on top of workflow data with predictive analytics engines. Thus, it became easy for them to suggest how best to augment factory workflows. So, they can accommodate rising trends.

 Furthermore, digital twins let manufacturers test the change on digital models first. After that, they can find the optimal solution before spending time and money on it.

Interconnectivity Maximizing Automation

Smart factories go ahead in automation to overcome certain weaknesses. As we know that robotics are faster and more calculated than human in repetitive workflow. However, they have no flexibility like human which causes disruptions when factors change.

Therefore, robotic systems can communicate through IoT connectivity. In this way automated workflows can adapt to unforeseen situation. All robots will learn of it in real-time and adapt automatically. As a result widespread disruption will not happen.

When interconnectivity of smart factory overcomes the weaknesses and maximizes automation. It will make automation more reliable and manufacturers can apply it on a large scale.  

Workflow Optimizing

Extensive data gathering and analysis resources provide in-depth analytics. These features enable ongoing workflow optimization. Predictive analytics will also help to adjust processes and minimize costs or maximize outputs.

Smart factories understand how crucial these ongoing optimizations are. So, when it comes time to do so smart factory analytics can reveal how to optimize workflow.

Few auto manufacturers have already put this concept into practicality. Mercedes-Benz is included in those manufacturers.

Optimizing Resource consumption

Extensive IoT network also helps to have more control over different energy resource consumption. It can monitor energy usage and provide more insight into these areas than previously possible.

Many industries can also regulate system automatically to preserve output with the lowest probable consumption. Similarly, IoT can cut down water, gas, and other resource utilization, minimize costs and improve sustainability.

IoT networks can also reduce equipment maintenance expense. Sensors in machines alert workers of when to fix equipments before breakdowns. With this practice, almost 25% energy cost can be reduced.

Product personalization

Product personalization is one of less-publicized advantages of smart factories. Where aftermarket customization is prominent in industries like automotive sector, this could attain substantial returns.  

 Smart factories can cater to higher levels of customization because they are much more efficient. More, this is done without dramatically affecting overall output.

This shift would systematically upset auto-making, placing more power in the hands of the consumer. Sales and buyer approach would likely see a momentous rise.

In the same way, smart factories can produce custom products more easily as IoT connectivity and workflow optimization enable more flexibility.

Smart Factories reshaping auto manufacturing Image Source

Smart Factories reshaping the entire Auto-making sector

It is more than a trend that smart factories’ movement brought a major improvement to the auto manufacturing industry. As far as more automakers embrace this movement, it will definitely reshape the entire industry.

Auto-making industry leads towards smart factory adoption. It will continue with its more related advantages. Automakers want to implement smart factory technologies which will take them to skyrocketing benefits.


Martin Banks, Managing Editor at Modded

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